Changing Wire on Everbilt Sump Pump: A Comprehensive Guide

Changing the wire on an Everbilt sump pump is a crucial maintenance task that ensures the continued functionality of your pump. This process involves disconnecting power, identifying damaged sections, stripping wires, crimping new connections, and applying heat shrink for a watertight seal. Proper tools and safety precautions are essential for a successful wire replacement. This guide provides detailed steps, troubleshooting tips, and cost estimates for changing the wire on your Everbilt sump pump.

What Tools Are Needed for Changing Wire on Everbilt Sump Pump?

Before starting the wire replacement process, gather the following tools and materials:

  • Wire strippers
  • Crimping tools
  • Heat shrink kit (or electrical tape)
  • Pocket box cutter or utility knife
  • Buck connectors or butt connectors
  • Wire (matching the original gauge and type, typically 14-16 AWG for a 15A circuit)

Having these tools on hand will ensure a smooth and efficient wire replacement process.

How to Safely Disconnect Power Before Changing Wire?

changing wire on everbilt sump pump

Safety is paramount when working with electrical components. Follow these steps to safely disconnect power:

  1. Locate the power outlet where your Everbilt sump pump is plugged in.
  2. Unplug the sump pump from the power outlet.
  3. If possible, turn off the circuit breaker that supplies power to the sump pump outlet.
  4. Use a voltage tester to confirm that there is no power running to the pump.

Always prioritize safety to prevent electrical shock or injury during the wire replacement process.

What Is the Step-by-Step Process for Changing Wire on Everbilt Sump Pump?

Follow these detailed steps to change the wire on your Everbilt sump pump:

  1. Identify and Cut the Damaged Wire
  2. Carefully inspect the wire for any visible damage or wear.
  3. Use a utility knife or wire cutters to remove the damaged section.
  4. Ensure you leave enough wire on both ends for reconnection.

  5. Strip the Wires

  6. Use wire strippers to remove about 1/2 inch of insulation from each wire end.
  7. Be careful not to nick or damage the copper conductors inside.

  8. Crimp New Connections

  9. Select appropriate butt connectors that match your wire gauge.
  10. Insert the stripped wire ends into the butt connectors.
  11. Use crimping tools to secure the connections, ensuring they are tight and secure.

  12. Apply Heat Shrink

  13. Cut heat shrink tubing to a length that will cover the entire connection and extend slightly beyond each end.
  14. Slide the heat shrink tubing over the crimped connections.
  15. Use a heat gun to shrink the tubing, creating a watertight seal around the connection.

  16. Reassemble and Test

  17. Once all connections are made and sealed, carefully position the repaired wire.
  18. Plug the sump pump back into the power outlet.
  19. Test the pump by manually lifting the float switch to ensure proper operation.

How to Troubleshoot Common Issues After Changing Wire?

After changing the wire, you may encounter some issues. Here’s how to troubleshoot common problems:

  1. Pump Doesn’t Start
  2. Check if the power cord is properly plugged in.
  3. Verify that the circuit breaker hasn’t tripped.
  4. Inspect the float switch for any obstructions.

  5. Pump Runs But Doesn’t Pump Water

  6. Clean the pump’s intake screen to remove any debris.
  7. Check the impeller for any obstructions or damage.
  8. Ensure the discharge pipe is not clogged or frozen.

  9. Pump Cycles On and Off Frequently

  10. Adjust the float switch position to prevent short cycling.
  11. Check for any leaks in the check valve or discharge pipe.
  12. Ensure the sump pit is large enough for proper pump operation.

What Are the Estimated Costs for Changing Wire on Everbilt Sump Pump?

The cost of changing wire on an Everbilt sump pump can vary depending on the materials needed and whether you already own the necessary tools. Here’s a breakdown of potential costs:

Item Estimated Cost
Wire (14-16 AWG) $5 – $10
Butt Connectors $2 – $5
Heat Shrink Kit $5 – $10
Wire Strippers $5 – $10
Crimping Tools $10 – $20
Pocket Box Cutter $5 – $10

Total estimated cost: $32 – $65

Note that if you already own some of these tools, your actual cost will be lower.

How to Maintain Your Everbilt Sump Pump After Wire Replacement?

To ensure the longevity of your Everbilt sump pump after changing the wire, follow these maintenance tips:

  1. Regular Inspections
  2. Check the pump and wiring monthly for any signs of wear or damage.
  3. Ensure the float switch moves freely and is not obstructed.

  4. Clean the Pump and Pit

  5. Remove any debris from the sump pit and pump intake screen quarterly.
  6. Clean the pump exterior to prevent buildup of minerals or sediment.

  7. Test the Pump

  8. Pour water into the sump pit to test the pump’s operation every three months.
  9. Listen for any unusual noises during operation.

  10. Check the Backup System

  11. If you have a battery backup system, test it annually and replace the battery as needed.

  12. Professional Inspection

  13. Consider having a professional plumber inspect your sump pump system annually.

By following these maintenance steps, you can extend the life of your Everbilt sump pump and ensure it functions properly when you need it most.

References:

  1. YouTube: How to Repair a Damaged Sump Pump Cord
  2. Home Depot: USE AND CARE GUIDE for Everbilt Sump Pumps
  3. Sump Pumps Direct: How To Install A Primary Sump Pump

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